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Diesel mechanic fundamentals practice test

161 free practice questions for this exam, each with the reason for the answer and where to look it up.

Diesel and heavy truck: practice test

10 questions, graded as you go, with the reason for every answer. No sign-up.

Practice tests that prepare you for this exam

About the exam

ExamDiesel mechanic fundamentals
Who runs itNCCER, schools
WhereUnited States

Question count, time limit and pass mark differ by where you take it. Check the official candidate bulletin from the organisation that runs your exam.

Sample questions

A truck is losing coolant with no external leaks, and white steam with a sweet smell comes from the exhaust. The oil is clean. Which component is the most likely cause?

  1. A leaking charge air cooler
  2. A leaking EGR cooler
  3. A stuck wastegate actuator
  4. A plugged fuel-water separator
Show the answer

B. A leaking EGR cooler

The EGR cooler passes exhaust gas through a coolant-filled core; when the core cracks, coolant enters the gas stream and leaves as steam. A charge air cooler carries only air, so it cannot lose coolant.

Reference: ASE T2 Diesel Engines task list, exhaust aftertreatment (EGR cooler diagnosis)

The safety (pressure relief) valve on the supply reservoir is normally set to open at about what pressure?

  1. 150 psi
  2. 60 psi
  3. 100 psi
  4. 250 psi
Show the answer

A. 150 psi

The relief valve protects the system if the governor fails to unload the compressor and is typically set at 150 psi, above the normal cut-out range of about 120 to 135 psi. A setting of 100 psi would be below cut-in and would vent constantly.

Reference: ASE T4 Brakes task list, air supply and service systems (safety valve)

Two tires are being matched as a dual pair. What is the generally accepted maximum difference in their overall diameters?

  1. 1/2 inch
  2. 1 inch
  3. 2 inches
  4. 1/4 inch
Show the answer

D. 1/4 inch

Duals should be within 1/4 inch in diameter (about 3/4 inch in circumference). A larger mismatch makes the bigger tire carry more load and the smaller one scrub, overheating both.

Reference: TMC recommended practice for dual tire matching; ASE T5 Suspension and Steering task list (wheels and tires)

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Auto maintenance and light repair (G1) · Engine repair (A1) · Suspension and steering (A4) · Brakes (A5) · Electrical / electronic systems (A6) · Heating and air conditioning (A7) · Engine performance (A8) · Light duty hybrid / electric vehicle specialist (L3) · Medium-heavy truck (T1 to T8)